Operation and maintenance (O&M)

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Our Operations and Maintenance (O&M) services are designed to help our clients optimize their operations, reduce costs, and enhance safety and reliability.
We leverage our expertise, experience, and technology to deliver top-quality services that add value to our clients' businesses.
We provide O&M services to the oil and gas industry, which includes a range of activities to ensure the safe and efficient operation of facilities. Some of the key O&M services we provide include :

Pipeline and Pressure Vessel / Welding

We offer comprehensive pipeline and pressure vessel field services, including installation, maintenance, and repair of pipelines, pressure vessels, and other equipment. Services include hydro-testing, hot tapping, isolation, pigging, and flushing.
Akebli provides an extensive selection of pipeline services that encompass transmission pipelines and infield flow line systems, spanning from the conceptualization and design phases to the construction phase. In the case of mature pipelines, we undertake all aspects of brownfield engineering, which pertain to the re-evaluation of structural soundness, along with minor and major modifications, including replacement and/or bypass.
AKEBLI provides a full range of welding services, including welding of pipelines, pressure vessels, and other oil and gas equipment. The company has experience with a wide range of materials, including carbon steel, stainless steel, and exotic alloys.

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Bolting, Tensioning & flange management

Akebli provides an extensive selection of pipeline services that encompass transmission pipelines and infield flow line systems, spanning from the conceptualization and design phases to the construction phase. In the case of mature pipelines, we undertake all aspects of brownfield engineering, which pertain to the re-evaluation of structural soundness, along with minor and major modifications, including replacement and/or bypass.

AKEBLI provides a full range of welding services, including welding of pipelines, pressure vessels, and other oil and gas equipment.

The company has experience with a wide range of materials, including carbon steel, stainless steel, and exotic alloys.

1. Bolting Services

Bolting services involve the installation and removal of bolts used in critical connections such as pipelines, pressure vessels, and equipment. These services include:

  • Bolt installation: Skilled technicians use specialized equipment to install bolts to the required specifications, including the appropriate torque and tension.
  • Bolt removal: Bolts must be removed carefully to avoid damage to the components they are securing. Skilled technicians use specialized equipment to remove bolts safely and efficiently.
  • Inspection: After installation or removal, the bolts are inspected to ensure that they meet the required standards for quality and safety.

2. Tensioning services 

Tensioning services are used to ensure that bolts are tightened to the required tension. Over-tightening or under-tightening bolts can lead to leaks, equipment failure, or other safety hazards. Tensioning services include:

  • Tensioning processes: There are several types of tensioning methods, including hydraulic and manual tensioning. Skilled technicians use the appropriate tensioning process based on the requirements of the project and the standards and regulations that apply.
  • Calibration: Tensioning equipment must be calibrated regularly to ensure it operates accurately. Skilled technicians calibrate tensioning equipment to the required specifications.
  • Inspection: After tensioning, the bolts are inspected to ensure that they are tightened to the required tension.

3. Flange Management services

Flange management services are used to ensure that flanged connections are installed and maintained properly. Flanges are critical components that connect two pipes or vessels together, and they must be installed and maintained carefully to prevent leaks and other safety hazards.

Flange management services include:

  • Installation: our skilled technicians use specialized equipment to install flanges to the required specifications, including the appropriate torque and alignment.
  • Inspection: Flanges must be inspected regularly to ensure that they are operating safely and efficiently. Inspection methods may include visual inspection, ultrasonic testing, and magnetic particle testing.
  • Maintenance: Flanges must be maintained regularly to prevent leaks and other safety hazards. Maintenance may include cleaning, lubrication, and replacement of gaskets and bolts.
  • Documentation: Detailed reports are generated that provide information on the installation, inspection, and maintenance of flanges.

 

Flange Facing

We have a diverse array of flange-facing machinery that exhibits the capability of machining the surfaces of various types of pipe and vessel connectors, including flanged components. Our range of machinery enables us to facilitate the repair of damaged faces caused by impacts from other components during construction or installation, corrosion, and erosion due to turbulent flow, or incisions resulting from casket leaks. Additionally, our flange-facing process accommodates the machining of hub profiles, the front and rear faces of heat exchangers, oval manways, and oval handholds, as well as the sealing surfaces of pressure vessels and boilers.

Valve Maintenance

We provide expert maintenance services for a wide range of valves (gate valves, ball valves, check valves, …), including testing and repair.

Valve maintenance service include:

  • Failure investigation including investigatory testing
  • Strip down of valves & associated equipment with condition reporting
  • Valve component repair
  • Overhaul of valves & associated equipment
  • Engineering consultancy
  • Valve modifications
  • In-house welding, machining, non-destructive testing & coating
  • Design, manufacture & testing of valve control systems
  • Pressure & functional testing
  • Development & application of bespoke test procedures to meet your requirements
  • Acoustic &Condition monitoring
  • In-line overhaul

Hydrostatic Testing

Hydrostatic testing services are critical to the safe and efficient operation of oil and gas facilities, and they involve the testing of various types of equipment and pipelines to ensure that they are safe and reliable.

The process involves filling the equipment or pipeline with water or another test medium and pressurizing it to a specified level to ensure that it can withstand the pressure and stresses it will encounter during normal operation.

Some of the specific equipment and systems that may undergo hydrostatic testing include:

Pressure vessels

Hydrostatic testing is used to ensure that pressure vessels, such as storage tanks and boilers, are safe and reliable. The vessels are filled with water and pressurized to a specified level to ensure that they can withstand the pressures they will encounter during normal operation.

Pipelines

Hydrostatic testing is used to ensure that pipelines used for transporting oil and gas are safe and reliable. The pipelines are filled with water and pressurized to a specified level to ensure that they can withstand the pressures and stresses they will encounter during normal operation.

Valves and fittings

Hydrostatic testing is used to ensure that valves and fittings used in oil and gas facilities are safe and reliable. The valves and fittings are filled with water and pressurized to a specified level to ensure that they can withstand the pressures and stresses they will encounter during normal operation.

Piping systems

Hydrostatic testing is used to ensure that piping systems used in oil and gas facilities are safe and reliable. The piping systems are filled with water and pressurized to a specified level to ensure that they can withstand the pressures and stresses they will encounter during normal operation.

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